A Comprehensive Guide to Applying Dura-Plate® 6000

Dura-Plate® 6000 is a revolutionary coating system recognized for its strength, durability, and weather-resistance properties. This advanced product is known for its robust performance and capability to extend the life and improve the quality of various surfaces. Here's an article to guide you through the process of correctly applying Dura-Plate® 6000.

Before embarking on the application process, it's important to understand that Dura-Plate® 6000, like other high-performance coating systems, requires proper surface preparation and adherence to instructions. Misapplication or poorly prepared surfaces can lead to less than ideal results.

Firstly, preparation is key. Make sure the surface is clean and free of rust, dust, grease, and any loose or peeling paint. This step is crucial as the coating requires a good 'grip' to ensure proper adhesion. For iron and steel solvent cleaning and near-white metal blast cleaning are suggested. For concrete and masonry, the surface should be cured at least 28 days and free of any contaminants. For greater specifics it is recommended to check the Technical data sheet.

Always prioritize safety. Wear appropriate personal protective equipment (PPE) like safety goggles, gloves, and a respirator, especially when you're working in an enclosed space. Dura-Plate® 6000 contains chemicals that could be harmful if inhaled or if they come into contact with your skin.

Ensure that the Dura-Plate® 6000 is well mixed before application. Typically, this coating is a two-part system consisting of a base and a hardener. Each component should be pre-mixed individually with mechanical agitation using a drill and mixing blade , like a Jiffy mixer or equivalent. Pour part A (2 parts by volume) in with Part B (1 part by volume) and mechanically agitate for 3 minutes minimum. Remember, a poorly mixed coating can lead to inconsistencies in the finish, reduced durability, and even failure of the coating.

Please note Dura-Plate® 6000 has a short pot life before it begins to cure, once you start spraying you should strive to not stop often or if you will stop please make sure to flush the pump aggressively. Alternatively you can use expensive plural equipment paint equipment that is not covered in this article.

Dura-Plate® 6000 should be sprayed, a brush and roller can be used but is only recommended for small areas. The product should only be applied if the air and surface temperature are at-least 35 degrees and if the material is at-least 77 degrees. The temperature must also be at least 5 degrees above the dew point.

You can use a high pressure gravity fed airless spray system for applying Dura-Plate® 6000. The spray outfit shouldn’t have a filter in the gun and should be a 70:1 ratio pump with a mastic or high flow design spray gun. You will want to use a 23 to 25 thousands tip, suitable outfit suggestions are below. Ensure the spray equipment is clean and in proper working condition. Start by holding the spray gun perpendicular and approximately 12 inches from the surface. Maintain this distance and angle for uniform application.

Trigger the spray gun just before the area where you intend to start coating, and release it after passing the area to prevent excessive buildup at the start and end points. Apply the Dura-Plate 6000 in a systematic manner, moving from one side to the other, ensuring the wet edge is maintained to avoid dry spray and uneven coating.

Apply the coating evenly, ensuring all areas are covered. The recommended wet film thickness for Dura-Plate® 6000 is typically between 20-125 wet mils. You can use a wet film thickness gauge to verify the thickness while the coating is still wet.

Recommended Spraying Systems:

After the first coat, allow the Dura-Plate® 6000 to dry according to the manufacturer's recommended drying time. This can vary depending on environmental conditions but will usually be at least 2 hours. Once the coating has fully dried, inspect the surface for any uneven areas or missed spots.

If a second coat is necessary, follow the same spraying procedure. Ensure the first coat has thoroughly dried before you apply the second coat. This prevents the entrapment of solvents, which can lead to blistering or weakening of the coating.

Once the application is complete, clean your spray equipment immediately. Dura-Plate® 6000 can harden and clog the spray equipment if left uncleaned. Use MEK for clean up.

Remember, the key to a successful application of Dura-Plate® 6000 is proper preparation, patience, and practice. Do not rush the process and always ensure your safety throughout the application. If done correctly, the Dura-Plate® 6000 coating can provide a robust and long-lasting protective surface, ensuring the longevity and improved appearance of your assets.